Wanted to follow up on this thread. Bike is noise free now. Took the bike over to a friend of a friend who is a bike mechanic and 2 things were causing the noise. First, the threaded BB didn't have any spacers in the box, it needed a thin one that he happened to have in his toolbox, i didnt notice any play in it, but he did. The other thing was we took the entire pivot apart again and popped the bearings out, put carbon grease in the cups they sit in and pressed back in, retorqued to spec. Cost me 2 4 packs of Vermont gold but well worth it.
Thanks for the advice along the way!